TIDA-00164 Reference Design

Texas Instruments

16-Bit: 8 Channel: Integrated Analog Input module for Programmable Logic Controllers (PLC)

Description

This reference design provides a complete solution for a single supply industrial control Analog Input Module. The reference design is suitable for process control end equipment like Programmable Logic Controllers (PLC): Distributed Control system (DCS): Data Acquisition Systems (DAS) modules that must digitize standard industrial current inputs and bipolar or unipolar input voltage ranges up to ±10V.In an industrial environment the analog voltage and current ranges typically include ±2.5 V: ±5 V: ±10 V: 0 V to 5 V: 0 V to 10 V: 4 mA to 20 mA: and 0 mA to 20 mA. This reference design can measure all standard industrial voltage and current inputs. Eight channels are provided on the module and each channel can be configured as a current or voltage input with software configuration. The SAR based architecture of ADS8688 leverages better sampling rate. The ADS8688 also includes an on-chip PGA. The on-chip PGAs are used to provide gain and level shift the bipolar signals. The ISO7141 & ISO1541D provides digital signal isolation between host microcontroller and measurement side. The power isolation has been achieved using LM5017 based Flybuck transformer. The module has on-board EEPROM to store calibration data and module configuration data. This reference design also demonstrate the TI products like hot swap & in-rush current limit controller: isolated Flybuck controller: low noise LDO: and I2C to GPIO expander that can be used in the entire PLC signal processing chain. The module has been designed to be pluggable to the IO Controller (TIDA-00123) for quick testing & evaluation. The module reference design also includes external protection circuit and has been tested and verified to be compliant with IEC61000-4 standards – EFT: ESD and Surge requirements with IO Controller platform.

Features
  • 8 channel: 16 bit SAR ADC ADS8688 that supports from 300ksps to 30ksps per channelProgrammable channels: Each channel can be configured as current or voltage input with software configurationProgrammable Current Range (0-20mA) and Voltage range (+/-10V)Single 24V input power supply operationDesigned for IEC-61000 compliance (IEC-61000-4-4: EFT up to ±2KV @ 5KHz on signal ports;  IEC-61000-4-2: ESD up to 4KV contact   IEC-61000-4-5: Surge up to ±1KV line-earth (CM) on signal ports)
Applications
  • Analog input module
  • Mixed module (AI
  • AO
  • DI
  • DO)
  • Weight module
  • AC drive control module
  • Data acquisition (DAQ)
  • AC drive communication module
  • DC analog input/output module
  • Servo drive communication module
Product Categories
  • Data converters

Parts

Part Number Name Companion Part
ISO1540 ISO1540 Buy Datasheet
ISO7141CC ISO7141CC Buy Datasheet
LM5017 LM5017 Buy Datasheet
LM5069 LM5069 Buy Datasheet
LM94022 LM94022 Buy Datasheet
TCA6408A TCA6408A Buy Datasheet

Bill Of Materials

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Schematic

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Test Data

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Other Documents

Title Updated Type Size (KB)
TIDA-00164 CAD Design File 30 Jul 2014 ZIP 3052
TIDA-00164 Gerber 30 Jul 2014 ZIP 4087
TIDA-00164 PCB 30 Jul 2014 PDF 3442
TIDA-00164 Assembly Drawing 30 Jul 2014 PDF 409
TIDA-00164 BOM 30 Jul 2014 PDF 40
TIDA-00164 Schematic and Block Diagram 30 Jul 2014 PDF 1082