TIDA-00199 Reference Design

Texas Instruments

Wide-Input Isolated IGBT Gate-Drive Fly-Buck Power Supply for Three-Phase Inverters Reference Design

Description

This reference design provides isolated positive and negative voltage rails required for Insulated Gate Bipolar Transistor (IGBT) gate drivers from a single 24-volt DC input supply. Utilizing a Fly-Buck™ control topology: this reference design uses a single transformer for generating power rails for all three arms of the 3-phase inverter.  It uses primary-side regulation and can achieve good cross regulation without opto-coupler feedback or an auxiliary winding. The isolated outputs are generated through the coupled windings of the transformer. The voltage rails for all the high-side IGBTs are individually isolated: whereas the voltage rails for all low-side IGBTs are combined.

Features
  • • Isolated power supply with 24V±20% input range that supports 6 IGBT gate drivers for 3-phase inverter (each arm in half-bridge configuration)• Low-ripple (• Fly-Buck topology provides easy-to-design multi-output isolated power supply solution with primary side regulation• Peak efficiency of 82% at balanced full-load• Output capacitors rated to support up to 6A peak gate drive current
Applications
  • String inverter
  • AC drive power stage module
  • AC-input BLDC motor drive
  • HVAC controller
  • Three phase UPS
  • Textile machine
  • Printing & paper machine
  • Servo drive power stage module
  • Servo drive power supply module
  • DC fast charging station
  • Railway auxiliary power
  • Railway electric propulsion
  • Traction inverter motor control
  • HVAC motor control
  • HVAC valve & actuator control
  • DC fast charging power module
  • Injection molding machine
  • Robot servo drive
Product Categories
  • Power management

End Equipment Reference Diagrams

Application Area End Equipment
String inverter https://www.ti.com/solution/string-inverter#referencedesigns
AC drive power stage module https://www.ti.com/solution/ac-drive-power-stage-module#referencedesigns
AC-input BLDC motor drive https://www.ti.com/solution/ac-input-bldc-motor-drive#referencedesigns
HVAC controller https://www.ti.com/solution/hvac-controller#referencedesigns
Three phase UPS https://www.ti.com/solution/three-phase-ups#referencedesigns
Textile machine https://www.ti.com/solution/textile-machine#referencedesigns
Printing & paper machine https://www.ti.com/solution/printing-paper-machine#referencedesigns
Servo drive power stage module https://www.ti.com/solution/servo-drive-power-stage-module#referencedesigns
Servo drive power supply module https://www.ti.com/solution/servo-drive-power-supply-module#referencedesigns
DC fast charging station https://www.ti.com/solution/dc-fast-charging-station#referencedesigns
Railway auxiliary power https://www.ti.com/solution/railway-auxiliary-power-systems#referencedesigns
Railway electric propulsion https://www.ti.com/solution/railway-electric-propulsion-system#referencedesigns
Traction inverter motor control https://www.ti.com/solution/traction-inverter-motor-control#referencedesigns
HVAC motor control https://www.ti.com/solution/hvac-motor-control#referencedesigns
HVAC valve & actuator control https://www.ti.com/solution/hvac-valve-actuator-control#referencedesigns
DC fast charging power module https://www.ti.com/solution/dc-fast-charging-power-module#referencedesigns
Injection molding machine https://www.ti.com/solution/injection-molding-machine#referencedesigns
Robot servo drive https://www.ti.com/solution/robot-servo-drive#referencedesigns

Bill Of Materials

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Schematic

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Test Data

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Other Documents

Title Updated Type Size (KB)
TIDA-00199 Gerber 19 Dec 2014 ZIP 348
TIDA-00199 CAD Files 19 Dec 2014 ZIP 1352
TIDA-00199 PCB 19 Dec 2014 PDF 733
TIDA-00199 Assembly Drawing 19 Dec 2014 PDF 148
TIDA-00199 BOM 19 Dec 2014 PDF 61
TIDA-00199 Schematic 19 Dec 2014 PDF 186