TIDA-00702 Reference Design

Texas Instruments

60W: 24V High Efficiency Industrial Power Supply with Precision Voltage: Current and Power Limit

Description

The TIDA-00702 is a 60-W: industrial AC-DC power supply designed for use in industrial and instrumentation systems such as process controls: factory automation: and machinery control. This reference design is a Quasi-resonant (QR) flyback converter implemented using the UCC28740 CC-CV flyback controller with optocoupled feedback for voltage and primary-side regulation (PSR) for constant current regulation: with all the necessary protections built-in. Hardware is designed and tested to pass conducted emissions: surge: and EFT requirements.The key highlights of reference design:Reduced component count design to achieve NEC Class-2 and Limited Power Source (LPS) normsMeets Energy Star Rating and 2013 EU eco-design directive Energy-related Products (ErP) Lot 6Robust output supply protected for output over-current: output short circuit: output over-voltage: and over temperature conditions

Features
  • Wide Operating Input Range of 85-V to 265-V AC With Full Power Delivery Over Entire RangeDesigned to Drive Wide Range of Downstream 24-V Industrial Systems and Motor Drives up to 60 WHigh Efficiency of > 89% at 115-V AC and > 91% at 230-V AC for Wide Load Range From 30% to 100% Load; No External Cooling Needed up to 60 °C Ambient OperationMeets Current THD Regulations as per IEC 61000-3-2: Class-APrecision Current Limit Within ±1% Ensures Maximum Power Delivery for Entire AC Voltage RangeVery Low Standby Power of Start-up With High Load Capacitance up to 8500 μFBuilt-in Lossless ORing Feature for Paralleling Multiple ModulesMeets the Requirements of Conducted Emissions Standard – EN55011 Class B: EFT Norm IEC6000- 4-4 – Level-3: and Surge Norm IEC61000-4-5 – Level-3Power Supply With Small PCB Form Factor (96 × 82 mm)
Applications
  • String inverter
  • Oscilloscopes & digitizers
  • Digital multimeter (DMM)
  • Process analytics
  • Micro inverter
  • Mobile wall charger design
  • Merchant battery charger
  • Lab & field Instrumentation
  • DIN rail power supply
  • Central inverter
  • DC fast charging station
  • Power conversion system (PCS)
  • Industrial AC-DC
  • Railway information
  • Power analyzer
  • Signal generator
  • Parametric measurement unit (PMU)
  • Single phase online UPS
  • Medical PSU
  • Trackside signaling & control
  • Flat panel display (FPD) shorting bar pattern generator
  • Power supply module
  • DC fast charging power module
  • Wireless EV charging station
  • Drone accessories
  • Notebook PC power adapter design
  • Substation automation
  • Single phase line interactive UPS
  • Residential water heater
  • DC wallbox charger
Product Categories
  • Power management

End Equipment Reference Diagrams

Application Area End Equipment
String inverter https://www.ti.com/solution/string-inverter#referencedesigns
Oscilloscopes & digitizers https://www.ti.com/solution/oscilloscopes-digitizers#referencedesigns
Digital multimeter (DMM) https://www.ti.com/solution/digital-multimeter-dmm#referencedesigns
Process analytics https://www.ti.com/solution/process-analytics#referencedesigns
Micro inverter https://www.ti.com/solution/micro-inverter#referencedesigns
Mobile wall charger design https://www.ti.com/solution/mobile-wall-charger-design#referencedesigns
Merchant battery charger https://www.ti.com/solution/merchant-battery-charger#referencedesigns
Lab & field Instrumentation https://www.ti.com/solution/lab-field-instrumentation#referencedesigns
DIN rail power supply https://www.ti.com/solution/din-rail-power-supply#referencedesigns
Central inverter https://www.ti.com/solution/central-inverter#referencedesigns
DC fast charging station https://www.ti.com/solution/dc-fast-charging-station#referencedesigns
Power conversion system (PCS) https://www.ti.com/solution/power-conversion-system-pcs#referencedesigns
Industrial AC-DC https://www.ti.com/solution/industrial-ac-dc#referencedesigns
Railway information https://www.ti.com/solution/railway-information-systems#referencedesigns
Power analyzer https://www.ti.com/solution/power-analyzer#referencedesigns
Signal generator https://www.ti.com/solution/signal-generator#referencedesigns
Parametric measurement unit (PMU) https://www.ti.com/solution/parametric-measurement-unit-pmu#referencedesigns
Single phase online UPS https://www.ti.com/solution/single-phase-online-ups#referencedesigns
Medical PSU https://www.ti.com/solution/medical-psu#referencedesigns
Trackside signaling & control https://www.ti.com/solution/trackside-signaling-and-control-systems#referencedesigns
Flat panel display (FPD) shorting bar pattern generator https://www.ti.com/solution/flat-panel-display-fpd-shorting-bar-pattern-generator#referencedesigns
Power supply module https://www.ti.com/solution/power-supply-module#referencedesigns
DC fast charging power module https://www.ti.com/solution/dc-fast-charging-power-module#referencedesigns
Wireless EV charging station https://www.ti.com/solution/wireless-ev-charging-station#referencedesigns
Drone accessories https://www.ti.com/solution/drone-accessories#referencedesigns
Notebook PC power adapter design https://www.ti.com/solution/notebook-pc-power-adapter-design#referencedesigns
Substation automation https://www.ti.com/solution/substation-automation#referencedesigns
Single phase line interactive UPS https://www.ti.com/solution/single-phase-line-interactive-ups#referencedesigns
Residential water heater https://www.ti.com/solution/residential-water-heater#referencedesigns
DC wallbox charger https://www.ti.com/solution/dc-wallbox-charger#referencedesigns
Heat pump https://www.ti.com/solution/heat-pump#referencedesigns

Parts

Part Number Name Companion Part
CSD18504Q5A CSD18504Q5A Buy Datasheet
LM5050-2 LM5050-2 Buy Datasheet
UCC28740 UCC28740 Buy Datasheet

Software

Bill Of Materials

Download the bill of materials for TIDA-00702 Download

Schematic

Quickly understand overall system functionality.

Download the schematic for TIDA-00702

Other Documents

Title Updated Type Size (KB)
TIDA-00702 BOM (Rev. A) 11 Jan 2016 PDF 65
TIDA-00702 Gerber 30 Nov 2015 ZIP 610
TIDA-00702 CAD Files 30 Nov 2015 ZIP 3344
TIDA-00702 PCB 30 Nov 2015 PDF 2627
TIDA-00702 Assembly Drawing 30 Nov 2015 PDF 259
TIDA-00702 Schematic 30 Nov 2015 PDF 543