TIDA-00772 Reference Design

Texas Instruments

18-V/400-W 98% Efficient Compact Brushless DC Motor Drive w/Stall Current Limit Reference Design

Description

The TIDA-00772 is a 18 A RMS drive for a three phase brushless DC (BLDC) motor in power tools operating from a 5-cell Li-ion battery with a voltage up to 21 V. This design is a 45 x 50 mm compact drive implementing sensor-based trapezoidal control. The design uses a discrete: compact MOSFET-based three-phase inverter delivering 18 A RMS continuous (60 A peak for 1 second) winding current: without any external cooling or heat sink. The slew rate control and charge pump of the gate drive ensures maximum inverter efficiency (>98% at 18V DC) and optimum EMI performance. The cycle-by-cycle overcurrent protection feature protects the power stage from large stall currents and the board can work up to 55 °C ambient. The small form factor enables flexible mounting of board: high efficiency brings more battery duration and the 60 A peak current capability provides high momentary peak torque in power tools.

Features
  • Operates at voltage from  5 V to 21 V (5-cell Li-ion battery) with up to 18-ARMS continuous (60A peak for 1 second) winding current without heat sink or airflowSmall PCB form factor of 45mm x 50mmOptimum inverter efficiency (>98% at 18 V) and EMI performance by using low RDS_ON NexFETs and utilizing the slew rate control and charge pump feature of the gate driverCycle –by-cycle overcurrent protection with Shoot-through: under voltage: over temperature and blocked rotor protection
Applications
  • Cordless vacuum cleaner
  • Process analytics
  • Cordless power tool
  • Vacuum robot
  • Cordless handheld garden tool
  • Lawn mower
  • Robotic lawn mower
  • Humanoid
  • Appliances pumps & fans
  • Appliances: compressor
Product Categories
  • Power management