TIDA-00912 Reference Design

Texas Instruments

Shunt-Based High Current Measurement (200-A) Reference Design with Reinforced Isolation Amplifier

Description

This isolated current measurement reference design uses external shunts: reinforced isolation amplifiers and isolated power supply. The shunt voltage is limited to 25-mV max. This reduces power dissipation in the shunt to enable a high-current measurement range up to 200 A. Shunt voltage is amplified by an instrumentation amplifier configuration with a gain of 10 to match the input range of the isolation amplifier for better signal-to-noise ratio. The output of the isolation amplifier is level shifted and scaled to fit the input range of 3.3-V ADCs. This design uses a free running transformer driver operating at 410 kHz for generating isolated supply voltage in a small form factor to power the high voltage side of the circuit.

Features
  • Shunt-based 200-A peak current measurement with reinforced isolationLimiting shunt voltage to 25 mV reduces power dissipationHigh-side current sense circuit with high common-mode voltage of 1500-Vpeak: supporting up to 690-V AC mains powered drivesCalibrated AC accuracy of oC to 85oCCan interface directly with differential or single-ended ADCSmall form-factor push pull-based isolated power supply to power high-side circuit
Applications
  • String inverter
  • AC drive power stage module
  • HVAC controller
  • Three phase UPS
  • Merchant battery charger
  • Power transfer units
  • DIN rail power supply
  • AC charging (pile) station
  • Textile machine
  • Printing & paper machine
  • Servo drive power stage module
  • Servo drive power supply module
  • Central inverter
  • DC fast charging station
  • Multifunction relay
  • Power conversion system (PCS)
  • Industrial AC-DC
  • Merchant DIN rail power supply
  • Signal generator
  • Programmable DC power supply
  • Single phase online UPS
  • HVAC motor control
  • AC analog input module
  • Compact relay
  • Contractor circuit
  • DC fast charging power module
  • Wireless EV charging station
  • Single phase line interactive UPS
  • Linear motor power supply
  • Three phase UPS control & communication module
Product Categories
  • Isolation

End Equipment Reference Diagrams

Application Area End Equipment
String inverter https://www.ti.com/solution/string-inverter#referencedesigns
AC drive power stage module https://www.ti.com/solution/ac-drive-power-stage-module#referencedesigns
HVAC controller https://www.ti.com/solution/hvac-controller#referencedesigns
Three phase UPS https://www.ti.com/solution/three-phase-ups#referencedesigns
Merchant battery charger https://www.ti.com/solution/merchant-battery-charger#referencedesigns
Power transfer units https://www.ti.com/solution/power-transfer-units#referencedesigns
DIN rail power supply https://www.ti.com/solution/din-rail-power-supply#referencedesigns
AC charging (pile) station https://www.ti.com/solution/ac-charging-pile-station#referencedesigns
Textile machine https://www.ti.com/solution/textile-machine#referencedesigns
Printing & paper machine https://www.ti.com/solution/printing-paper-machine#referencedesigns
Servo drive power stage module https://www.ti.com/solution/servo-drive-power-stage-module#referencedesigns
Servo drive power supply module https://www.ti.com/solution/servo-drive-power-supply-module#referencedesigns
Central inverter https://www.ti.com/solution/central-inverter#referencedesigns
DC fast charging station https://www.ti.com/solution/dc-fast-charging-station#referencedesigns
Multifunction relay https://www.ti.com/solution/multi-function-relay#referencedesigns
Power conversion system (PCS) https://www.ti.com/solution/power-conversion-system-pcs#referencedesigns
Industrial AC-DC https://www.ti.com/solution/industrial-ac-dc#referencedesigns
Merchant DIN rail power supply https://www.ti.com/solution/merchant-din-rail-power-supply#referencedesigns
Signal generator https://www.ti.com/solution/signal-generator#referencedesigns
Programmable DC power supply https://www.ti.com/solution/programmable-dc-power-supply#referencedesigns
Single phase online UPS https://www.ti.com/solution/single-phase-online-ups#referencedesigns
HVAC motor control https://www.ti.com/solution/hvac-motor-control#referencedesigns
AC analog input module https://www.ti.com/solution/ac-analog-input-module#referencedesigns
Compact relay https://www.ti.com/solution/compact-relay#referencedesigns
Contractor circuit https://www.ti.com/solution/contractor-circuit#referencedesigns
DC fast charging power module https://www.ti.com/solution/dc-fast-charging-power-module#referencedesigns
Wireless EV charging station https://www.ti.com/solution/wireless-ev-charging-station#referencedesigns
Single phase line interactive UPS https://www.ti.com/solution/single-phase-line-interactive-ups#referencedesigns
Linear motor power supply https://www.ti.com/solution/linear-motor-power-supply#referencedesigns
Three phase UPS control & communication module https://www.ti.com/solution/three-phase-ups-control-communication-module#referencedesigns
Injection molding machine https://www.ti.com/solution/injection-molding-machine#referencedesigns
DC wallbox charger https://www.ti.com/solution/dc-wallbox-charger#referencedesigns
Robot servo drive https://www.ti.com/solution/robot-servo-drive#referencedesigns

Parts

Part Number Name Companion Part
LM4040-N LM4040-N Buy Datasheet
OPA2376 OPA2376 Buy Datasheet
OPA376 OPA376 Buy Datasheet
SN6501 SN6501 Buy Datasheet

Bill Of Materials

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Schematic

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Download the schematic for TIDA-00912

Test Data

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Other Documents

Title Updated Type Size (KB)
TIDA-00912 Gerber 25 May 2016 ZIP 266
TIDA-00912 CAD Files 25 May 2016 ZIP 2110
TIDA-00912 PCB 25 May 2016 PDF 720
TIDA-00912 Assembly Files 25 May 2016 ZIP 159
TIDA-00912 BOM 25 May 2016 PDF 91
TIDA-00912 Schematic and Block Diagram 25 May 2016 PDF 388