TIDA-010054 Reference Design

Texas Instruments

Bi-directional: dual active bridge reference design for level 3 electric vehicle charging stations

Description

This reference design provides an overview on the implementation of a single-phase dual active bridge (DAB) DC/DC converter. DAB topology offers advantages like soft-switching commutations: a decreased number of devices and high efficiency. The design is beneficial where power density: cost: weight: galvanic isolation: high voltage conversion ratio and reliability are critical factors: making it ideal for EV charging stations and energy storage applications. Modularity and symmetrical structure in DAB allow for stacking converters to achieve high power throughput and facilitate a bidirectional mode of operation to support battery charging and discharging applications.

Features
  • Dual-channel UCC21530 with reinforced isolation used for driving SiC MOSFETs in the half-bridge configurationTMS320F280049 controller for implementation of digital controlIsolated voltage and current sensingPrimary voltage of 700-800-V DC: secondary voltage of 380-500-V DC: maximum power output of 10 kWFull load efficiency of 97.6% and a peak efficiency of 98.2% at 6 KWHigh-power density of 2.32 KW/L
Applications
  • String inverter
  • Oscilloscopes & digitizers
  • Fuel cell inverter
  • DC fast charging station
  • Power conversion system (PCS)
  • DC fast charging power module
  • Battery backup unit (BBU)
  • DC wallbox charger
  • 1-phase AC-digital control
  • 3-phase AC-digital control
  • DC-fast charging
  • Portable power station
Product Categories
  • Power management