TIDA-010055 Reference Design

Texas Instruments

Non-isolated power architecture with diagnostics reference design for protection relay modules

Description

This reference design showcases non-isolated power supply architectures for protection relays with analog input/output and communication modules generated from 5-: 12-: or 24-V DC input. To generate the power supplies the design uses DC/DC converters with an integrated FET: a power module with an integrated inductor for size- and design-time-constrained applications: a HotRod™ package type for applications requiring low EMI and linear regulators (LDOs) for low ripple. Protections include a flat clamp TVS for input transient protection: an eFuse with configurable load current for overload protection and an ideal diode controller for input reversal protection. Additional features include an auto-switching power MUX: an analog temperature sensor: an input OK indication: a “no load” detection and a voltage supervisor.

Features
  • Power supplies for communication module: multiple non-isolated supply rails with varying load currents up to 1.5 A using a DC/DC converter with low IQ and EMI: DC/DC converter in HotRod™ package and DC/DC converter with Eco-mode™Power supply for analog Input/output modules: ±12-V split-rail supply for analog IO modules generated from a 24-V wide input synchronous buck converter: split rail DC/DC converters andLDOs and a ±10.5-V split-rail supply generated from 24 V using power modules with an integrated inductor in inverted buck configurationPerformance testing:Tested analog IO power supply performance by interfacing to high accuracy AC analog input and DC analog output reference designsTested communication module power supply performance by interfacing to RS-485 EVMs: CAN EVMs and 10/100 ethernet reference design or 10/100/100 copper or fiber interface EVMPre compliance testing: tested power supply for electrical fast transients (EFT) and surge per IEC61000-4 and radiated emission per CISPR22
Applications
  • String inverter
  • Digital multimeter (DMM)
  • Solar power optimizer
  • Micro inverter
  • Aircraft cockpit display
  • Flight control unit
  • Interconnect/distribution box
  • Lab & field Instrumentation
  • Fault indicator (FI)
  • AC charging (pile) station
  • Central inverter
  • DC fast charging station
  • Multifunction relay
  • Battery energy storage system
  • Power conversion system (PCS)
  • Solar arc protection
  • Solar charge controller
  • Rapid shutdown
  • Smart combiner box
  • Remote power distribution automation
  • Grid asset monitoring
  • AC analog input module
  • Processor module
  • Wired communication modules
  • Compact relay
  • Expansion module
  • Contractor circuit
  • DC fast charging power module
  • Substation automation
  • Circuit breaker (ACB
  • MCCB
  • VCB)
Product Categories

End Equipment Reference Diagrams

Application Area End Equipment
String inverter https://www.ti.com/solution/string-inverter#referencedesigns
Digital multimeter (DMM) https://www.ti.com/solution/digital-multimeter-dmm#referencedesigns
Solar power optimizer https://www.ti.com/solution/solar-power-optimizer#referencedesigns
Micro inverter https://www.ti.com/solution/micro-inverter#referencedesigns
Aircraft cockpit display https://www.ti.com/solution/aircraft-cockpit-display#referencedesigns
Flight control unit https://www.ti.com/solution/flight-control-unit#referencedesigns
Interconnect/distribution box https://www.ti.com/solution/interconnect-distribution-box#referencedesigns
Lab & field Instrumentation https://www.ti.com/solution/lab-field-instrumentation#referencedesigns
Fault indicator (FI) https://www.ti.com/solution/fault-indicator-fi#referencedesigns
AC charging (pile) station https://www.ti.com/solution/ac-charging-pile-station#referencedesigns
Central inverter https://www.ti.com/solution/central-inverter#referencedesigns
DC fast charging station https://www.ti.com/solution/dc-fast-charging-station#referencedesigns
Multifunction relay https://www.ti.com/solution/multi-function-relay#referencedesigns
Battery energy storage system https://www.ti.com/solution/battery-energy-storage-system#referencedesigns
Power conversion system (PCS) https://www.ti.com/solution/power-conversion-system-pcs#referencedesigns
Solar arc protection https://www.ti.com/solution/solar-arc-protection#referencedesigns
Solar charge controller https://www.ti.com/solution/solar-charge-controller#referencedesigns
Rapid shutdown https://www.ti.com/solution/rapid-shutdown#referencedesigns
Smart combiner box https://www.ti.com/solution/smart-combiner-box#referencedesigns
Remote power distribution automation https://www.ti.com/solution/remote-power-distribution-automation#referencedesigns
Grid asset monitoring https://www.ti.com/solution/grid-asset-monitoring#referencedesigns
AC analog input module https://www.ti.com/solution/ac-analog-input-module#referencedesigns
Processor module https://www.ti.com/solution/processor-module#referencedesigns
Wired communication modules https://www.ti.com/solution/wired-communication-modules#referencedesigns
Compact relay https://www.ti.com/solution/compact-relay#referencedesigns
Expansion module https://www.ti.com/solution/expansion-module#referencedesigns
Contractor circuit https://www.ti.com/solution/contractor-circuit#referencedesigns
DC fast charging power module https://www.ti.com/solution/dc-fast-charging-power-module#referencedesigns
Substation automation https://www.ti.com/solution/substation-automation#referencedesigns
Circuit breaker (ACB https://www.ti.com/solution/circuit-breaker-acb-mccb-vcb#referencedesigns
MCCB https://www.ti.com/solution/dc-wallbox-charger#referencedesigns