TIDA-01167 Reference Design

Texas Instruments

Automotive 12-V/24-V Battery Input Protection Reference Design

Description

Automotive battery power supply lines are prone to transients while running the system. Typical protections required are overvoltage: overload: reverse polarity and jump start. During the life of a vehicle: the alternator may be replaced with a non-OEM part. The after-market alternator may have different or no load dump protection which could lead to damaging the electronic control unit (ECU). This reference design provides protection to handle these potential unsuppressed load dump pulses (12 V and 24 V) with hardware control. Class-A operation may be attained during unsuppressed load-dump pulses.

Features
  • Wide-input protection voltage rangeScalable to multiple battery topologies (12 V: 24 V and 48 V)Configurable options to support Class-A operation during unsuppressed load-dump pulsesCompliance to ISO7637-2 and ISO16750-2
Applications
  • Gasoline engine
  • Solar power optimizer
  • Electric power steering (EPS)
  • Aircraft cockpit display
  • Interconnect/distribution box
  • Powertrain temperature sensor
  • Off-highway vehicles control
  • Central inverter
  • Powertrain exhaust sensor
  • Diesel engine
  • Gasoline & diesel engine platform
  • Pump
  • eTurbo/charger
  • Engine fan
  • Ignition
  • Automatic transmission
  • Shifter system
  • Battery energy storage system
  • Power conversion system (PCS)
  • Solar charge controller
  • Off-highway vehicles sensor
  • Asset tracker
  • Off-highway vehicles electric drive
  • Off-highway vehicles HMI & display
  • Virtual engine sound system (VESS)
  • Vehicle control unit (VCU)
  • Powertrain fluid concentration sensor
  • Electric drive
  • Drive line components
  • Body control module (BCM)
Product Categories
  • Power management

End Equipment Reference Diagrams

Application Area End Equipment
Gasoline engine https://www.ti.com/solution/gasoline-engine#referencedesigns
Solar power optimizer https://www.ti.com/solution/solar-power-optimizer#referencedesigns
Electric power steering (EPS) https://www.ti.com/solution/electric-power-steering-eps#referencedesigns
Aircraft cockpit display https://www.ti.com/solution/aircraft-cockpit-display#referencedesigns
Interconnect/distribution box https://www.ti.com/solution/interconnect-distribution-box#referencedesigns
Powertrain temperature sensor https://www.ti.com/solution/powertrain-temperature-sensor#referencedesigns
Off-highway vehicles control https://www.ti.com/solution/off-highway-vehicles-control-systems#referencedesigns
Central inverter https://www.ti.com/solution/central-inverter#referencedesigns
Powertrain exhaust sensor https://www.ti.com/solution/powertrain-exhaust-sensor#referencedesigns
Diesel engine https://www.ti.com/solution/diesel-engine#referencedesigns
Gasoline & diesel engine platform https://www.ti.com/solution/gasoline-diesel-engine-platform#referencedesigns
Pump https://www.ti.com/solution/automotive-pump#referencedesigns
eTurbo/charger https://www.ti.com/solution/eturbo-charger#referencedesigns
Engine fan https://www.ti.com/solution/engine-fan#referencedesigns
Ignition https://www.ti.com/solution/ignition#referencedesigns
Automatic transmission https://www.ti.com/solution/automatic-transmission#referencedesigns
Shifter system https://www.ti.com/solution/shifter-system#referencedesigns
Battery energy storage system https://www.ti.com/solution/battery-energy-storage-system#referencedesigns
Power conversion system (PCS) https://www.ti.com/solution/power-conversion-system-pcs#referencedesigns
Solar charge controller https://www.ti.com/solution/solar-charge-controller#referencedesigns
Off-highway vehicles sensor https://www.ti.com/solution/off-highway-vehicles-sensor-systems#referencedesigns
Asset tracker https://www.ti.com/solution/asset-tracker#referencedesigns
Off-highway vehicles electric drive https://www.ti.com/solution/off-highway-vehicles-electric-drive-systems#referencedesigns
Off-highway vehicles HMI & display https://www.ti.com/solution/off-highway-vehicles-hmi-and-display-systems#referencedesigns
Virtual engine sound system (VESS) https://www.ti.com/solution/virtual-engine-sound-system-vess#referencedesigns
Vehicle control unit (VCU) https://www.ti.com/solution/vehicle-control-unit-vcu#referencedesigns
Powertrain fluid concentration sensor https://www.ti.com/solution/powertrain-fluid-concentration-sensor#referencedesigns
Electric drive https://www.ti.com/solution/electric-drive#referencedesigns
Drive line components https://www.ti.com/solution/drive-line-components#referencedesigns
Body control module (BCM) https://www.ti.com/solution/body-control-module-bcm#referencedesigns
Circuit breaker (ACB https://www.ti.com/solution/circuit-breaker-acb-mccb-vcb#referencedesigns
MCCB https://www.ti.com/solution/2-wheeler-3-wheeler-traction-drive#referencedesigns
VCB) https://www.ti.com/solution/fuel-cell-control-unit-fccu#referencedesigns
2-wheeler & 3-wheeler traction drive https://www.ti.com/solution/battery-control-unit-bcu#referencedesigns
Fuel cell control unit (FCCU) https://www.ti.com/solution/800-v-battery-pack-passive-balancing#referencedesigns
Battery control unit (BCU) https://www.ti.com/solution/12-24-v-battery-pack-passive-balancing#referencedesigns
800-V battery pack-passive balancing https://www.ti.com/solution/48-v-battery-pack-passive-balancing#referencedesigns
12- & 24-V battery pack-passive balancing https://www.ti.com/solution/400-v-battery-pack-passive-balancing#referencedesigns
48-V battery pack-passive balancing https://www.ti.com/solution/100-v-battery-pack-passive-balancing#referencedesigns
400-V battery pack-passive balancing https://www.ti.com/solution/traction-inverter-high-voltage#referencedesigns
100-V battery pack-passive balancing https://www.ti.com/solution/traction-inverter-low-voltage#referencedesigns
Traction inverter-high voltage https://www.ti.com/solution/starter-generator#referencedesigns
Traction inverter-low voltage https://www.ti.com/solution/charging-inlet#referencedesigns
Starter & generator https://www.ti.com/solution/3-phase-ac-digital-control#referencedesigns
Charging inlet https://www.ti.com/solution/dc-fast-charging#referencedesigns
3-phase AC-digital control https://www.ti.com/solution/48-v-to-12-v-dc-dc-converter#referencedesigns
DC-fast charging https://www.ti.com/solution/bidirectional-400-v-800-v-to-lv#referencedesigns