TIDA-01494 Reference Design

Texas Instruments

24-V: 480-W Nominal 720-W peak: >93.5% efficient: robust AC/DC industrial power supply reference

Description

The TIDA-01494 reference design is a compact: high efficiency: 24-V DC: 480-W nominal: 720-W peak output reference design for industrial AC/DC power supplies. The circuit consists of a front-end continuous conduction mode (CCM) power factor correction (PFC) circuit followed by a robust LLC stage with synchronous rectification. The design enables efficiency greater than 93.5% over a wide load range: allowing the system to work without forced cooling. The LLC stage: based on the UCC256301: takes advantage of the ZCS avoidance feature in the UC256301 to enable peak output power: minimizing the PFC Bulk capacitor for meeting holdup requirements: while making the system robust to short circuit and over current conditions. The UCC24612-2 based synchronous rectifier helps in minimizing the losses in the output rectifier: while its advanced proportional gate drive and dead time optimization features helps to avoid shoot through and minimizes losses.

Features
  • Peak power conversion efficiency of 94% at 230V AC with average efficiency >93.5%Delivers 20A continuous current and up to 30A peak current for 3 secondsPower factor >0.99 and meets PF and current THD as per IEC 61000-3-2 Class A and EN55022 Class B Conducted Emission standardZCS avoidance in the LLC stage: enabling wider input voltage range operation and robustnessOver current: short circuit: over voltage and over temperature protectionCompact form-factor:  155mm x 125mm
Applications
  • Fitness machine
  • Battery energy storage system
  • Appliances: battery charger
  • Rack & server PSU with 48-V output
  • Industrial AC-DC
  • Merchant DIN rail power supply
  • Programmable DC power supply
  • Single phase online UPS
  • Medical PSU
  • Battery backup unit (BBU)
  • SMPS power supply for TV
  • Single phase line interactive UPS
Product Categories
  • Power management